How To Measure A Slack Adjuster

Measuring a slack adjuster correctly is vital for ensuring proper functionality in a braking system. Follow these steps to gather the necessary measurements and identify the characteristics of your slack adjuster:


1. Count the Splines

  • Locate the spline area of the slack adjuster where it connects to the camshaft.
  • Carefully count the number of splines (teeth) on the camshaft opening. Common spline counts are 10, 28, or 37.
  • This count helps determine compatibility with the camshaft.

2. Measure from the Center of Splines to the Center of Clevis Pin

  • Position a measuring tape or ruler.
  • Measure the distance between:
    • The center point of the spline opening.
    • The center of the clevis pin hole.
  • This measurement is the arm length of your slack adjuster and is crucial for replacement or repair. Measurement A in the picture below.
  • Some slack adjusters have multiple clevis pin holes to make them useful for multiple applications.

3. Measure the Spline Diameter

  • Use a caliper or ruler to measure the diameter of the spline opening.
  • Ensure the measurement is precise, as this ensures proper fit with the camshaft.
  • Typical measurements are 1.25" and 1.5". Measurement C in the picture below.

4. Determine Whether the Slack Adjuster is Manual or Automatic

  • Inspect the slack adjuster:
    • Manual Slack Adjusters: Require periodic manual adjustment using a wrench.
    • Automatic Slack Adjusters: Self-adjust with brake use, requiring less maintenance.
  • This distinction is essential for ensuring proper adjustment and brake performance.

5. Note the Manufacturing Style

  • Look closely at the design, shape, and any branding or markings on the slack adjuster.
  • Compare it with reference images or manufacturing guides to identify the specific style or brand.
  • This information can help you find an exact replacement or compatible model.

Additional Tips

  • Always clean the slack adjuster and surrounding areas before taking measurements to improve accuracy. You also might get lucky and find a part number on your slack adjuster.
  • Consult your vehicle’s manual for specific measurement tolerances and guidelines.
  • If unsure, seek assistance from a professional mechanic to ensure safety and proper functionality.

By following these steps, you can confidently measure your slack adjuster and gather all the necessary details for replacement or troubleshooting.